We wouldn't hurt a fly!

Lean & Responsive Workflow

CalliFarma has engineered a sustainable production system with virtually no waste. Instead of overproducing “just in case,” we rely on three dynamic production “buffers” that make us agile:

Long-Term Production Buffer (Diapause Stock)

• We keep a dormant (diapause) stock of flies in reserve, ready for reactivation whenever demand rises.
• Think of this like a backup battery that can quickly power up production.

Short-Term Supply Buffer (Conditioned Larvae)

• Conditioned (starved) larvae stay shelf-ready for immediate shipping.
• Similar to a bagpipe’s continuous air flow, these larvae remain primed and flexible, reducing the risk of shortages.

Complete Recycling Loop

• Larvae not used for immediate orders are redirected to CalliSarc production.
• Afterwards, they can still be sent back into the long-term buffer—zero waste, zero loss.

Cost Savings & Efficiency

Overall Operational Cost Reduction: ~25–35%

By eliminating the need to maintain large, “just-in-case” production levels, CalliFarma typically reduces total operational costs by 25–35% compared to conventional models. Here’s how:

Lower Overproduction Costs (~20–30% Savings)

• We produce only what we need, when we need it, cutting down on raw materials, labor, and storage for surplus inventory.

Reduced Storage & Holding Costs (~15–25% Savings)

• Diapause and conditioning minimize the time larvae remain in standard rearing conditions, reducing energy consumption and labor requirements.

Consolidated Shipping & Logistics (~95–97% Savings)

• Extended shelf life allows us to combine deliveries into fewer, more efficient shipments.
• Transport savings far outweigh the extra cost of larvae conditioning.

Minimal Waste & Product Losses (90%+ Utilization Rate)

• Through CalliSarc production and re-circulating larvae to the long-term buffer, nearly every larva finds productive use.

Consumer Benefits

Extended Shelf Life

• Starved, conditioned larvae last longer, giving you a wider window for application.
• This streamlined approach often reduces or combines shipments, driving further savings.

“Compressed” Action

• Once applied, conditioned larvae ramp up quickly, leading to a more focused treatment window.

Reliable, On-Time Delivery

• Because we can flex production on-demand, sudden spikes in orders don’t cause stockouts.
• Combining shipments simplifies logistics and lowers delivery fees.

Why It Matters

By maintaining a sustainable, no-waste workflow, CalliFarma ensures that every larva is utilized fully—no costly overproduction, no wasted inventory. The result? A leaner supply chain that benefits both the manufacturer (through lower operating costs) and the customer (through extended product viability and on-time, efficient delivery). It’s a forward-thinking approach that supports healthy margins and reliable service across the board.